Custom Solutions

Custom Forging & Steel Solutions Tailored to Your Industry

At Pankaj Alloys, we understand that standardized products don’t always meet specialized demands. That’s why we offer custom manufacturing solutions designed around your unique technical requirements, timelines, and performance standards.

Whether you need bespoke forged components, non-standard grades or sizes, or precision machining and heat treatment, our team works closely with you to deliver end-to-end steel solutions—from concept to completion.

What We Offer Under Custom Solutions

✔ Custom Forging Services

We forge rounds, flats, blocks, shafts, and rings in custom sizes and shapes using open die, closed die, and upset forging techniques to match your part geometry and strength requirements.

✔ Tailored Chemical Compositions

Need a specific steel chemistry not available off-the-shelf? We offer custom melt options, modifying elements like carbon, chromium, molybdenum, vanadium, etc., to enhance wear resistance, toughness, or corrosion performance.

✔ Non-Standard Sizes & Profiles

From oversized forged rounds to precision-profiled flats and blocks, we produce non-standard dimensions in line with your application, machining allowance, or structural needs.

✔ Custom Heat Treatments

We provide application-specific heat treatment cycles including normalizing, annealing, quenching & tempering, sub-zero treatments, and more—delivered with test certificates and microstructure verification.

✔ Machining & Finish Options

Rough machined, fully machined, or surface-ground—choose your finish. Our in-house CNC, VTL, and lathe units handle even large-diameter parts with tight tolerances.

✔ Special Packing & Documentation

Export orders can be supplied with custom crates, anti-rust wrapping, mill certificates, third-party inspection reports, ULTRASONIC TESTING (UT) and more based on your compliance and shipping needs.

How Our Custom Process Works

Requirement Analysis
Share your drawing, specification, or sample. Our engineering team studies your needs in depth.
Grade and Process Planning
We select the ideal material, forging method, and treatment process to ensure optimum performance.
Prototype or Batch Production
Depending on your need, we produce a prototype or full batch, tested and certified before dispatch.
Delivery & Documentation
Timely dispatch with compliance reports, packaging, and tracking support globally.

Why Choose Pankaj Alloys for Custom Steel Solutions?

✔ 30+ Years of Forging Experience

✔ In-House Design, Machining & Testing Capabilities

✔ ISO-Certified Facility

✔ Flexible MOQs & Scalable Production

✔ Exports to 20+ Countries

✔ Expert Consultation & Support

Let’s Build What You Need

No matter how complex or specialized your requirement, Pankaj Alloys is equipped to deliver precision-engineered, custom steel solutions that perform.

Get in Touch today for a free consultation or quote tailored to your project.